• Key Concepts
    • Gage R&R evaluates measurement system, not individual parts
    • Three factors: part variation, equipment variation, and appraiser variation
    • Most variation should be between parts, less than 10% from system
    Study Requirements
    • Five to ten parts spanning specification limits needed
    • Two to three appraisers required
    • One measurement tool or gage needed
    • Parts should be numbered randomly, not by size
    Results Interpretation
    • %R&R<10% indicates acceptable system
    • %R&R<30% may be acceptable based on application importance
    • %R&R>30% indicates system needs improvement
    Common Mistakes
    • Using only one part or part variation
    • Using too many trials or appraisers
    • Using fake data or excessive measurement increments
    Challenges
    • Precision can eliminate part variation
    • Measurement system needs improvement as process improves
    • Focus should be on minimizing measurement error

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