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Gage R&R Study Guide
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- Key Concepts
- Gage R&R evaluates measurement system, not individual parts
- Three factors: part variation, equipment variation, and appraiser variation
- Most variation should be between parts, less than 10% from system
- Study Requirements
- Five to ten parts spanning specification limits needed
- Two to three appraisers required
- One measurement tool or gage needed
- Parts should be numbered randomly, not by size
- Results Interpretation
- %R&R<10% indicates acceptable system
- %R&R<30% may be acceptable based on application importance
- %R&R>30% indicates system needs improvement
- Common Mistakes
- Using only one part or part variation
- Using too many trials or appraisers
- Using fake data or excessive measurement increments
- Challenges
- Precision can eliminate part variation
- Measurement system needs improvement as process improves
- Focus should be on minimizing measurement error