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Transformer Core Structure and Function
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- Core Purpose and Design
- Core provides mechanical support and magnetic flux path
- Core must minimize eddy current and hysteresis losses
- Core acts as coupling between primary and secondary windings
- Core Material
- Made of cold-rolled grain-oriented silicon steel (CRGOS)
- CRGOS has high permeability and aging effects
- Laminations range from 0.18mm to 0.35mm thickness
- Sheets are coated with Carlite for insulation
- Core Construction Types
- Core type: windings wound around limbs, single or three phases
- Shell type: windings encircle middle limbs, more economical
- Wound cores have fewer joints, used for 25-2500 kVA transformers
- Stacked cores have gaps, circular cross-sections preferred above 10MVA
- Corner Joining
- Interleaved joints are simplest but least efficient
- Mitered joints cut at 45° for smooth flux flow
- Core diameter-kVA relationship: D = k(S)1/4