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    CNC Milling Process and Applications

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    Basic Concepts
    • CNC milling combines computer control with multi-point cutting tools
    • Process involves CAD modeling, G-code conversion, machine setup and cutting
    • Different from CNC turning, which creates conical surfaces
    Machine Types
    • 3-axis machines move along X, Y, Z axes for simple parts
    • 4-axis machines add A-axis for cylinder cutting
    • 5-axis machines combine linear movement with machine head rotation
    Material Capabilities
    • Can cut various materials including aluminum, steel, wood, and ceramics
    • Large machines can create prototypes up to 105x21 feet
    • Most machines have shape and size limitations
    Design Considerations
    • Minimize setups and use standard tooling
    • Add internal corner radii at least 1/4 depth of cut
    • Avoid thin walls and sections for better production
    • Standardize materials and tolerances for cost savings
    Applications
    • Used in aerospace, automotive, medical, and furniture industries
    • Creates prototypes and custom components
    • Produces complex geometries with tight tolerances

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